Ocean Rubber Factory, United Arab Emirates,Belt Fastners

ioneer Screens are manufactured under quality system accredited to ISO 9002 employing German technology - the proven best in the world.

ioneer Screens are made by weaving specially treated Germany made steel wires conforming to DIN 17223/A designed to withstand the most demanding work environment in the Middle East.

he high tensile carbon steel wires pre-crimped warp and weft to achieve precise dimensional accuracy and enormous weaving splendour are interwoven to produce apertures which allow the material being classified to pass through or over.

Pioneer Screens are produced using electronically controlled fully automatic latest generation German machinery in accordance with ISO 4783/3 at the factory situated in the industrial hub of Sharjah, United Arab Emirates by engineers and technicians trained under German supervision.

ioneer Screens are used in high speed vibrating screens made to withstand rigorous fatigue treatment produced by the Screen's surfaces and survive day and night attrition experienced in quarries, sand and gravel pits, etc.

ioneer Screens are wire cloths made in its various types of weave to achieve precise screening requirements, especially in segregating crushed stones, sand and gravel.

ioneer Screens have tremendous advantages as compared to old generation screens.

Consistent quality of wires as per DIN 17223/A
Special anti-corrosion coating to prevent oxidation even in extremely hostile conditions
Precise aperture sizes ensuring perfect regularity of seiving results
Longer service life due to weaving as per ISO 4783/3 and accredited quality system

ioneer Screens are manufactured in different types of executions. The most common types are shown below :

Type ORF/Pnr-A
Single Crimp Execution as per DIN 4192 - Form A
Type ORF/Pnr-B
Flat Top Execution as per DIN 4192 - Form E
Type ORF/Pnr-C
Lock Crimp Execution as per DIN 4192 - Form D
Type ORF/Pnr-D
Double Intermediate Crimp as per DIN 4912 - Form C
Other types on request.

ioneer Screens are assembled using various wire diameters to achieve aperture sizes resulting many combinations as required for the screening operations.

USUAL TYPES OF SQUARE APERTURE WIRE SCREENS
Apert
(mm)
Medium Series
Medium Heavy Series
Heavy Series
Aperture
(mm)
Wire Dia
(mm)
Weight
per m² kg
Open screen area(%)
Type
Wire Dia
(mm)
Weight
per m² kg
Open screen area(%)
Type
Wire Dia
(mm)
Weight
per m² kg
Open screen area(%)
Type
2.0

1.5
7.800
36
ORF/Pnr -A

3.0

1.5
6.400
44
ORF/Pnr -A

4.0

2.0
8.500
44
ORF/Pnr -A

5.0
2.0
7.250
51
ORF/Pnr -A
2.5
10.650
44
ORF/Pnr -A

6.0
2.0
6.300
56
ORF/Pnr -A
2.5
9.350
50
ORF/Pn r-A
3.0
12.800
44
ORF/Pnr -A
8.0

3.0
10.350
53
ORF/Pnr -A

10.0
3.0
8.700
59
ORF/Pnr -A
4.014.500
51
ORF/Pnr-A

11.0
3.0
8.100
61
ORF/Pnr -A
4.0
13.500
53
ORF/Pnr -A

12.0

4.0
12.550
56
ORF/Pnr -A

14.0

5.0
16.700
54
ORF/Pnr -A
16.0

5.0
15.000
58
ORF/Pnr -A

20.0

6.0
17.400
59
ORF/Pnr -A
22.0

6.0
16.100
62
ORF/Pnr-A
25.0

6.0
14.400
65
ORF/Pnr -C
32.0

6.0
11.600
70
ORF/Pnr -C

38.0

8.0
17.900
68
ORF/Pnr -C

40.0

8.0
16.500
70
ORF/Pnr -C

50.0

8.0
14.00
74
ORF/Pnr -C

Weights and open screening areas are approximate for your guidance.
Any other type of wire screen with apertures, wire diameters and profiles not listed above, can be made specially to order.

n order to avoid premature wearing out of wire screens, it is essential to follow the instructions of the manufacture of the screening machine being used. Particular attention should be given to the following:

Ensure that wire screen is well tensioned on frame.
Avoid damage to wire screens by sharp edges or cross bars. If necessary, place rubber inserts between cross-bars and wire screen.

Inspect general condition of machine, giving particular attention to the tensioning system.
Ensure perfect tensioning of wire screen by a gradual tightening of all screws fitting for that purpose.
Inspect tension of wire screens regularly.
Avoid any flapping of wire screens.

he two sides of the mesh are each inserted in a U-shaped strip and then bent to form a hook.

he following particulars must be stated in all enquiries and order sheets related to Pioneer Screens.

For Wire Screens

1. The type of weave
2. The aperture size
3. The direction of apertures in the case of slot aperture wire screens
4. The wire diameter or dimension of cross-section
5. The length and width of the panels

For tensioning/hook attachments

1. The type : AM/NT
2. The sides of the wire screen to which they must be fitted
3. Their direction in relation to the screening surface
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